Allstein Unveils Revolutionary Genesis Flexographic Printing Machine at Drupa 2024

At Drupa 2024, Allstein introduced its latest innovation, the Genesis, which the company hails as the world's first fully automatic flexographic printing machine. This groundbreaking technology replaces all traditionally operator-driven tasks, including plate cylinder and anilox changes, as well as the replacement of doctor blades, seals, and splash guards, with a fully automated system.

Addressing Industry Challenges

The printing industry is currently grappling with a significant shortage of skilled workers worldwide. In response to this challenge, Allstein has reinforced its commitment to the future of fully automatic production in the flexographic printing sector. The Genesis machine exemplifies this commitment, offering a solution that reduces the dependency on skilled labor for routine and repetitive tasks.

Enhancing Efficiency and Quality

By automating traditionally labor-intensive processes, Allstein's Genesis allows press operators to focus on quality control and other critical tasks rather than the manual maintenance of printing equipment. This shift not only enhances operational efficiency but also ensures consistent print quality.

The Genesis machine automates the entire workflow, including the cleaning of aniloxes, ink changes, blade replacements, and the handling of heavy-weight print hardware. This level of automation leads to predictable and consistent changeovers, simplifying production planning and increasing overall efficiency.

Intelligent Automation

One of the standout features of the Genesis is its intelligent automation capabilities. The machine independently decides when aniloxes need cleaning, when blades are worn out, or when seals require replacement. It also cleans critical components and reassembles them without any manual intervention, operating seamlessly 24 hours a day.

Market Reception

The response to the Genesis at Drupa 2024 was overwhelmingly positive. Over 600 interested customers attended the exclusive demonstrations during the 10-day show, eager to witness the capabilities of this new technology firsthand. The demonstrations highlighted the potential for significant improvements in efficiency and a reduction in the need for skilled labor.

Future Installations

Following the successful showcase at Drupa, Allstein has announced that the first installations of the Genesis machine are scheduled to take place at customer sites in 2025. This marks the beginning of a new era in flexographic printing, where fully automatic machines like the Genesis could become the standard in the industry.

Conclusion

The unveiling of the Genesis at Drupa 2024 represents a significant milestone in the evolution of the flexographic printing industry. Allstein's innovation addresses the current labor shortages and paves the way for a future where printing processes are more efficient, predictable, and less reliant on skilled labor. As the industry continues to evolve, the Genesis stands out as a beacon of progress and a testament to Allstein's dedication to innovation and excellence.

With its fully automatic capabilities, the Genesis machine is set to transform the way printing operations are conducted, offering a glimpse into a future where technology and automation drive the industry forward. As installations begin in 2025, the impact of this revolutionary machine will soon be felt across the flexographic printing landscape, heralding a new era of efficiency and precision.